1. Model Name: TDG6000KB Teach-Plus-Free Floor-Mounted Workstation
2. Applications: Welding of tower connection components such as gusset plates and angle-steel plates, to achieve intelligent welding capabilities.

Product Structure

1. Mechanical Section: Primarily composed of a ground-rail work station (customizable from 3 to 12 meters), a six-axis industrial robot, a seventh-axis precision reducer, and a digital high-end welding machine.
2. The teach-free control system primarily comprises a high-precision, large-field-of-view line-scan vision system, a laser-based visual tracking system, the RootSmart intelligent decision-making system, and a robotic system.

Product Operation

1. The workpiece can be placed anywhere on the work platform within the field of view.
2. The equipment features a high degree of automation: one-click reverse modeling and one-click weld-seam extraction enable the automated welding of workpieces across the entire worktable. For workpieces of the same size, simply position them correctly on the table—no need for reverse modeling—and initiate the process with a single click to complete welding.
3. A proprietary vision algorithm that enables bending of both bottom and vertical plates (with bends exceeding 30 mm), supports 3D visual modeling for workpieces larger than 3D, and can accurately detect the shortest edge length down to 5 mm. Regardless of workpiece size, large-line scanning is performed automatically to complete workpiece modeling and weld-seam extraction.
4. A proprietary welding parameter library that automatically matches and applies the appropriate welding parameters simply by defining the weld bead height of the workpiece, ensuring high-quality welds.
5. Paired with a floor-mounted workstation, high-precision servo motors and gear reducers are used for accurate and rapid positioning.

Innovative Achievements of the Product

1. Laser scanning reverse engineering technology: Real-time generation of workpiece point cloud data via 3D cameras or laser scanners to construct high-precision 3D models, with intelligent algorithms automatically identifying weld seam location and geometry.
2. 3D visual reverse reconstruction and trajectory planning, adaptive full-scene scanning, autonomous workpiece recognition, automatic weld-seam analysis, edit-free weld-seam extraction, adaptive path planning, intelligent welding-parameter matching, and end-to-end reverse modeling and process matching with zero manual input.

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